Showing posts with label design. Show all posts
Showing posts with label design. Show all posts

Aquaponics System Design Setup and Maintenance Costs



This aquaponics project has been one of the most interesting and rewarding things that I have ever built and I never could have imagined how it would have turned out over a year ago when I got the idea. My wife and I were looking for ways to be more sustainable and wanted to get more into gardening and growing our own food in the upcoming year. We had watched a few documentaries on food production, organic food, sustainability, and a few other related topics and were becoming more and more interested. We also kept finding it hard for us to eat healthy foods on a budget when it seems like the healthier you try to eat the more and more expensive it becomes. That is when we decided to start into this aquaponics adventure and let me tell you, it has been an adventure!




I have been running the system in the basement now for coming up on a year now and have recently completed all of the grow lights and grow media needed for full production. I have had a lot of questions surrounding the various costs and upkeep of the indoor aquaponics system and so I thought I would provide as much detail as possible on that. There are two categories of cost to set up something like this, maintenance costs and the one time setup costs to build the system. I will start with the setup costs listed below. I have also included links to many of the items on Amazon that I used in the system.

Setup costs -
Here is a list of the components and their costs -
55 Gallon Drums - 5 @ $10 - $50
Wood and Screws - $40
PVC pipe and fittings - $50
Aquarium heater - $12
Float valve for automatic top-off - $15
Air stone and air pump - $15
Aquarium water pump - $40
Bulkhead adapters 2" and 3/4" - $50
Light fixtures - 4 @40 - $160
Grow media - $70
Bulbs - $90
Misc - $10
Giant bucket of fish food - Priceless

Total system build cost - $602

When we originally planned to build this system we had budgeted about $400 and thought I could have it all setup in a couple of weeks. Well, as my wife always tells me "figure twice as much and twice as long". It wasnt quite twice as much but it surely took twice as long to build it! Now, many of you are saying "$600, that is a lot for growing some lettuce in your basement!". At first thought, you are right, it is a lot of money. However, if you are looking to build something similar you do not have to be as elaborate as this setup, there are many ways to cut costs as I discuss in the video further. There are cheaper bulkheads, lights, and other components that you can choose from and if you put this in a greenhouse you can cut that cost in half. This setup has been such an amazing experience for me though, I would have paid twice that to do it again.




 To justify the cost think of it like this, how much do you pay for organic vegetables? How much do you spend on other hobbies such as golf, bowling, sports, games, and other things that you probably dont need. What is it worth for you to have year round vegetables available for you to pick right off of the stem? For us it is a no brainer, it is worth every penny! Once the system is setup the running costs are minimal and the production is just getting started here so lets see how much food we can produce!

Now, on to the matter of running costs. Many people have asked about the lights and what they cost to run as well as the rest of the system. I have  made some estimations here and attempted to calculate an accurate monthly cost to run this system. The calculations are based on 12 hour run times on the lights at .13 cents per kwh (kilowatt hour).

Running costs -

Lights - There are 32 light bulbs combined between all four lights. Each light consumes 23 watts of power for a total of 736 watts. This can be converted into kwh by first converting 736 watts into kw (kilowatts) 736/1000 = .74 kw. this can then be converted into kwh (kilowatt hours) by multiplying by the number of hours the lights are run. I normally run the lights for 12 hours so that makes .74 X 12 for a total of 8.8 kwhs. I currently am paying about .13 cents per kwh with my power company so to calculate the total cost per day I take 8.8 X .13 = $1.14. For one month that is about $34.

Pumps - I have one small air pump and a small water pump, both are estimated at less 12 watts combines power consumption. Using the same calculations as above (((12/1000 * 24)*30) it comes out to about $1.13 per month.

Aquarium heater - This is estimated at about 300kwh per year based on running it at about 70 degrees. Using the same calculations as above ((300 X .13)/12) that comes out to $3.25 per month.

Total month costs - $34+$1.13+$3.25 = $38.38.




 So for just over $1 per day you can have fresh produce growing right in your home 365 days a year! When you relate the monthly cost to so many of the other things that we pay monthly for, Netflix, cable bills, cell phones, data plans, XM radio, hobbies, and other unnecessary things you can easily justify growing your own food indoors. In the end it comes down to what is important to you and your family, yes we can go out and buy fresh produce in the winter. But, where does it come from? Mexico, Brazil, some other far away country? How long has that been frozen or in a truck or airplane? What chemicals were put on it to make it look nice for you at the store? The ultimate goal for us here is to grow enough in the summer to get us through the winter through preserving and canning our fresh food. However, this system will always have a place in our home producing fish and produce for us year round! I hope this info has helped you in your own aquaponics build, happy building!



 
 
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Aquaponics System Design Bell Siphons



When I first began looking into aquaponics the first thing I wanted to understand was how these things called bell siphons worked. I watched countless Youtube videos and read a number of articles and guides to get a better understanding of how they worked. I was fascinated with the simplicity of the bell siphon.  These small self contained siphons can automatically time the fill cycle in each grow bed without any expensive timers, pumps or equipment. These are very cool little contraptions!

I have been running the bell siphons in my current setup for a little over eight months and have had great success with the design that I have chosen. Dont get me wrong, there are many different approaches to the bell siphon, but I do not think it needs to be overly complicated. I have seen some designs that seem to over engineer this simple device and end up making them harder to adjust, more expensive, and harder to setup. the design that I am using is cheap, easy, and simple to understand and so I hope that this video will help answer some of the questions that I had when I began my setup and hopefully make things much easier for you!

Thanks for watching!


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Aquaponics System Design Adding Fish Tanks



Check out this episode of the suburban aquaponics series to see the addition of a new fish tank. I had one more barrel left from my original Craigslist find and though it would make a perfect addition. I am getting close to the addition of some "real" fish into the system and needed a separate place for them to hang out away from the gold fish. I will be moving the goldfish out the an outdoor setup in the spring but for now they will be staying in the system. I think I have found a good supplier of tilapia at a fair price and I am hoping to get them to breed once established so I will not have to buy them again. This will be an exciting time over the next couple of months!

 
The fish tank is just made from another 55 gallon drum with the top cut off. I have found it easiest to use a circular saw or skill saw to cut the tops off. This gives you an easy guide to follow(the top rim) and gives you the straightest cuts. I have used a reciprocating saw and a jig saw with mixed results so I would recommend the circular saw for the best cut. The bulkhead adapters that I am using are the same ones I have used throughout the system with one exception, I went with 1 1/2" instead of 2" like the rest. I wanted to get a bit more velocity with the solids lifting overflow in the second tank as I will eventually have larger fish with larger food and waste. The smaller piping with the same amount of water being pumped into the tank should give me a faster flow and have more solids lifting power.


The solids lifting overflow is a standard and common design among aquaponics hobbyists. It consists of a pvc tee with one pipe going tot he bottom of the tank to collect the water and solids and another pipe going to the top of the tank to prevent any siphon from forming if water drains from the system ( a leak). The water outlet in this case just goes to the primary tank and then gets lifting out to the swirl filter.
  
 

 
 
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2" Bulkhead Adapter                       1 1/2" Bulkhead Adapter
 
                             





 
This post has been shared at:  Homestead Blog Hop, Homestead Barn Hop, The Backyard Farming Connection Hop, Simple Lives Thursday, The HomeAcre Christmas Hop, Front Porch Friday
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Aquaponics System Design Selecting Grow Beds


Before I setup my aquaponics system one of the very first questions that I asked was, "what kind of containers can I find that are safe and inexpensive?" There are so many options out there to use for building your very own aquaponics system and I wanted to give my opinion on a few of them.

Most of us have seen the IBC tote systems and 55 gallon drum systems, but there are other options as well and all have their advantages and disadvantages. I originally was looking for IBC totes for my system.  But during my research, I saw a couple of videos and articles online of others using 55 gallon drums. I had seen these online for sale before when I was looking into building a rain collection system. Once I starting looking into the barrels further, I knew this was going to work for me. I paid just $10 per barrel and split them in half to make two equal grow beds. They were easy to clean and capable of holding the heavy weight of gravel. The other advantage I have found is that the built in bung connection takes either a 3/4" male threaded adapter or a 2" male threaded adapter making some of the plumbing a bit easier.

Over the past nine months, I have been very happy with my choice of the 55 gallon drums for my aquaponics system and grow beds. Next year, I plan to make an outdoor system that uses pond liner and I may also use some IBC totes in a greenhouse down the road. For my indoor system, however, I would highly recommend using the barrels as they are one of the best solutions available.

What ideas do you have? Leave a comment below if you use something different, Id like to hear about it.

Food grade plastics according to the FDA are -
PET (PETE)
HDPE
Vinyl (PVC)
LDPE
PP
PS
http://www.ehow.com/way_5819448_do-tell-food-grade-plastic_.html


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Aquaponics System Design Overview of System Upkeep and Maintenance




How much time does maintaining an indoor garden take? Check out this video to see some of the ways in which I have found to keep upkeep of the indoor aquaponics system to a minimum.

When I first started thinking about setting up an aquaponics system in our basement I had a few reservations. After all, this was kind of a big commitment! Once you have fish and plants growing you cant just decide that you dont have enough time to maintain it and let it all go to heck. So, when designing this system I had that thought in mind.




The first concern I had was leaks and preventing a catastrophe if something sprung a hole. The way that the system is setup no matter what happens the fish tanks can never drain of water. There is no chance of a siphon with the solids lifting overflows and the bulkhead adapter goes though the barrel just a few inches from the top making that the lowest point the water can drain if the rest of the system losses all water. The plants can survive for 24 hours or more with no water so no matter what I was safe from any unforeseen issues.


The next thing that I was not looking forward to was topping off the system with water all of the time. If you add too much it might overflow when all the beds drain at once, too little and the whole system stops functioning as the bell siphons cant start. The solution was the automatic top off system. I installed a small float valve in the bottom of the sump tank a few inches from the bottom. This float adds water only when the level drops below the float during the fill and drain cycles of the sump tank. This setup prevents me from ever having to worry about the water fill in the system, it is always at the correct level, automatically, with no intervention by me. This setup has worked flawlessly and saved me so much hassle!

The next thing was cleaning. I did not want to have to spend a whole lot of time each week or month cleaning tanks and grow beds. The first thing I knew I needed was a swirl filter. Once that was in place I also wanted an easy way to clean that! I added a "pool vacuum" inspired hose to the filter so that I can open a valve on the bottom and then siphon off the waste from the bottom of the filter ever couple of weeks. I can send it off a floor drain or save the fertilizer for the gardens or indoor plants. This setup has saved me so much time and made siphoning off some nutrients for the garden so easy!

When I first started I didnt know much about water quality and testing and wondered how often I would need to test the system. I have learned that once the system is setup there is not really much to do as far as testing for Ammonia, Nitrite, or Nitrates goes. I have barely ever used these tests at all since the first few weeks. I do use the pH test kit the most and the system does need to be checked every week or two. This only takes a few minutes and then if needed I can add some egg shells to adjust the pH up a bit when needed. This has proved to be very easy and does not consume much time at all.




At  first I was manually turning on the grow lights in the morning and back off at night. I quickly realized that a timer was necessary after leaving the lights on over night and forgetting to turn them on a few times. Luckily I had an old lamp timer laying around and made quick work of settings this up to control all four grow lights. This automation has proved to be a requirement.



I added compost worms to the grow beds a few months back in the hopes that they will help take care of cleaning any organic matter that gets through the swirl filter into the grow beds as well as roots and other plant material. This should help increase the time between having to clean out the grow beds and I am hoping to be able to go a couple of years before that will be needed.

These are just a few of the everyday upkeep and maintenance tasks to think about when setting up a system. I hope that I have given you a few ideas to help make running your own setup easier so dont hesitate and get starting growing your own food today!





Float valve - http://amzn.to/1Ffpqj1
LED light bulbs - http://amzn.to/1FfpAXv
Light timer - http://amzn.to/1FfpDTi



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Aquaponics System Design Selecting and Adding Fish

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Check out this video to learn more about selecting, shipping, and adding new fish to your aquaponics system.  I have had my system running for about a year now with my feeder gold fish and it is finally time to get some real fish started! The only way an aquaponics system is sustainable is if you are using edible fish that can help to supplement the costs of running your system and that day is finally here for us.
 
 
 
I have done quite a bit of research and pondering on the question of which fish to get for our system here in the basement. After careful consideration I chose to go with breed of Tilapia called Blue Tilapia. There are quite a few different options in the Tilapia line but the Blue breed is and good all around choice for us. They survive in colder temps, breed less often, but grow quickly to a weigh of about 6-8 pounds. I had considered perch as well but in the end the benefits of the Tilapia breeds outweighed the options I had for perch.
 
There are other options out there as well and I would recommend doing some research to determine what will work best in your own system. What are your water temps? Do you heat the tanks year round? how much room do you have for breeding? These are many of the questions you need to be asking when looking for your ultimate aquaponics fish choice.
 
Finding a reliable supplier is key and one of the hardest things to do when you first get started. I was originally trying to find something local, a fishery or sporting goods store. There are some options but nothing for the fall or winter months when I wanted to get mine started. I finally found an excellent website called fishkis.com with the best prices I was able to find anywhere. I immediately placed my order in the dead of winter (below 0). My first order arrived all dead:( However, unlike many companies today the folks at fishkis worked with me right away for a reshipment when weather was a bit warmer and a few weeks later I received my full order plus 15 free fish! All were alive, healthy, and happy little Tilapia swimming  around in their shipping bad.
 
 
I am excited to get these fish growing and put into the system to start feeding my plants and getting ready to provide my family with many future meals. I will be slowly getting rid of the goldfish this summer and finding them suitable homes. Check back for the progress (and likely mistakes) along the process of growing out these fish!

For the best prices and quality on Tilapia check out this site - http://fishkis.com/

 
 

 
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Aquaculture Courses In Singapore Learn How to Setup an Aquaponics System Design Tanks Fish Learn more

Boot Your Plants Growth by 10 Time - In Half the time! With The Help Fish... Learn more..

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Basic Things You may need to know About Aquaponics

If youre considering of setting up your personal aquaponic method but are still not quite conscious of what this presupposes, then listed below are some issues that will enable you to realize better its specifications.

The first point youll need to understand about this program is the fact that it combines the principles of aquaculture with those of hydroponic gardening, therefore resulting a brand new and extremely powerful way of developing plants and fish simultaneously. With a tank of no more than 20 square feet and some netted pots youll be capable to grow adequate plants to provide your entire loved ones and at times even present some for your neighbors.

Simply because this program heavily relies on fishes (they will be the ones offering the food for the plants), you will need to take great care of them in order for the method to provide proper results. This means that you will need to make confident that the water has the acceptable temperature, PH level, light also as the necessary quantity of oxygen to accommodate the fish in god situations. Fundamentally, monitoring the water and feeding the fish is all that you may have to complete to be able to develop plants within the aquaponic garden. It truly is really basic along with the results are spectacular.

The excellent factor about this kind of gardening is the fact that you will not have to bend to look after the plants. Placing the fish tank and the netting pots in the waist level will make all activities youll need to accomplish in order to look after the plants and fish effortless as a children


Beginners guide on hydroponic plant growth system

There are lots of people that are turning to hydroponic systems primarily due to its flexibility to develop plants all round the year. There are several plants of fruits, vegetables or flowers that might be grown in this manner. This garden is termed hydroponic due to the fact the plants usually do not want soil to develop adequately instead they stay in water which is fortified with nutrients. These systems are present in wide variety but typically differ in two categories, 1 is pre-made system as well as other is do it oneself program. The pre-made systems need slight modification according to the type of plants you need to develop inside whereas DIY systems could possibly be constructed from different components in accordance with you needs. These systems possess a couple of specifications for healthy plant growth which can be as follows-

Nutrient requirement


In an effort to conduct development in any plant by way of this method it calls for three standard nutrients that are nitrogen, phosphorus and potassium. When these nutrients are present in water at proper balance it enables thriving plant growth. Apart from these nutrients the plants also need to have calcium, iron, magnesium, zinc, manganese and sodium for sturdy and healthy development. All these nutrients must be supplied towards the plants in correct balance at distinct stages to prevent the water from receiving toxic. Youll be able to uncover several booster development mediums present in market including canna booster to promote better ripening, immunity and yields. These gardens require constant monitoring in the user in order to keep acceptable pH balance of the water.

Lighting system requirement

Because the hydroponic plants grow inside water they demand a enough lighting technique that promotes healthy development. The lighting systems are present in wide variety such as LED lighting, standard lighting, blue lighting etc that brings different effects around the plants. All plants call for diverse lighting at various growth stages for example if the plant is at flowering stage it would need red or orange light from the spectrum. Understanding the stages and different specifications apt lighting systems should be utilized for appropriate development. It is possible to consult hydroponic system experts to take aid around the kind of lighting along with other accessories.

Sort of system

You will find total 6 various sorts of hydroponic garden systems that fundamentally differ on the mode of construction and supplies. The most popular is the wick method exactly where a tray is held on best of reservoir filled with water and canna booster nutrient remedy. The tray and reservoir are fundamentally connected using a wick that promotes the water solution to enter the tray and give plants with essential nourishment for development. This sort comes below the DIY program which can be low-cost and simple to construct. The other pre-made program is water culture development one particular where the plants are placed into Styrofoam piece that afloat more than nutrient reservoir.

In an effort to have a profitable hydroponic garden you need to keep the above elements and appreciate the outcomes.

Andrew Paul is a writer who specializes in writing on , develop lights, develop tents, and considerably a lot more which might be essential for hydroponic gardening. In case you are looking for hydroponics gardening in UK, go to at grosupplies.com.

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Aquaponics System Design Tips and Tricks

Designing a new aquaponics system? Already have a system and want to make some improvements? In this video, I discuss some of the things I have learned so far with my system and things I wish I would have done differently.


Here are some of the topics I cover:


1.  What type of rock (grow medium) to use and how to test the rock before you add it to your grow beds.

2.  What the optimal water level is for the grow beds to prevent algae from forming on rocks.

3.  Best positioning of sump tank that will give you more growing space and ease of access to plants.

4.  Alternatives to topping off your system reusing water from various home appliances.

5.  Best placement of grow beds in your basement or greenhouse.

6.  The optimal amount of fish you should start out with.










This post has been shared at:  HomeAcre Hop, Simple Lives Thursday, Simple Saturdays Blog Hop, The Backyard Farming Connection, Homestead Barn Hop


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Aquaponics System Design Filtered Water Vs Well Water



Is filtered water really a better choice for aquaponics? Doesnt my well water have all the nutrients and minerals that I am going to need for growth? These are some of the questions that I had when putting my system together as well and now that I have been running for almost a year I have learned a few tricks on the matter. I originally thought that the best source of minerals and nutrients to supplement the system would come from my well water. Over the course of the last year I have found this to not be entirely true and also, the well water causes more pH issues than it is worth. Now, dont get me wrong, I am not saying that you cannot use well water here. There is definitely a way to get around the pH issues and top off the system with your local well water. It is also important to note that not all well water is the same, it depends greatly on where you are in the world.


In my case the main issues was the presence of a large amount of carbonates in the well water. If you are unfamiliar with the concept of carbonates I have more info in another video here - http://youtu.be/NSXmwaPBQp8. What the carbonates were doing was not allowing the pH in the system to drop below 8. No matter how much acidic solution I added to the system the carbonates would continue to buffer the pH back up. I also had some issues with this same concept due to the river rock that I was using and have recently corrected that as well.


The bottom line here is that although you can use well water in your aquaponics system you might be better off installing even a simple inexpensive filter to at least get rid of some of the carbonates. You can still supplement nutrients if needed but in most cases this is not normally necessary. Using filtered water will allow you to have more control over the water quality and bring the pH into the perfect range for both your fish and your plants.





 
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