Showing posts with label siphon. Show all posts
Showing posts with label siphon. Show all posts

Bell Siphon the Parts List

Folks have been asking for parts lists and drawings on how to put this together. So Ive (finally!) put together a parts list, complete with links to the product pages for these bits on the Home Depot website.

Bernoulli Standpipe
  • 1" slip to 3/4" male pipe thread (MPT) adapter - $0.77
  • 3/4 in. Sch. 40 PVC Pressure Slip x FPT Adapter - $0.44
  • 5.5 inch length of 3/4 in. PVC Schedule 40 Pipe - $1.97 for 10 feet, $1.15 for 2 feet
Inexpensive Bulkhead Fitting
  • 3/4 in. Male Terminal Adapter - $0.46
  • [A 1 inch diameter hole drilled through the bottom of your grow bed]
  • #18 O-ring - $2.27 [for Box of 10]
  • 3/4 in. Female Conduit Adapter - $0.50
Coanda Discharge
  • 5 inch length of 3/4 in. PVC Schedule 40 Pipe (already bought)
  • 3/4 in. PVC Sch. 40 45-Degree S x S Elbow - $0.62
  • 5 inch length of 3/4 in. PVC Schedule 40 Pipe (already bought)

Auto-siphon "Bell"
  • 10 inch length of 2 in. PVC Sch. 40 Pipe - $3.69 for 2 feet
  • 2 in. PVC Cap - $0.98
Media Guard
  • 11 inch length of 3 in. PVC Sch. 40 Pipe - $5.95 for 2 feet

All told, the parts add up to about $20 if youre just building a single Bell Siphon. If you build two of them, they come in at $14 apiece. Or if you get a bunch of friends together to build 10 of these, the price comes down to $9 apiece (because youll buy the 10 foot long lengths of 2-inch and 3-inch pipe - economies of scale).

Now that youve got the parts, heres how to put it together:


Small system I put together for a Feb 2012 science fair


Installing the Bulkhead fitting (the grey conduit bits and O-ring)


Assembling the Standpipe, Bell, and Media Guard


Different Discharge Options (I like the 45 degree or Coanda Discharge)
Read More..

All The Dome Videos

I put all the dome videos together in this nice index video.  Just click on the one you want to watch!



Also, Heres a play list that you can click on to queue them all in a row: YouTube Playlist
Read More..

January Update Enclosing the Greenhouse

Its been a busy fall, what with creation of the Aquaponics Association (yours truly is Secretary of the US Chapter). But I finally got a chance during the holiday break to enclose my greenhouse. Not much growing going on, but the fish are all doing fine, even through the nasty cold snap that swept through the eastern United States in early January.

I shot a bit of video on January 1st, when it was cool (55 degrees) but sunny. With the greenhouse enclosed, it got up to 83 degrees inside. Nuts! Slipping into the greenhouse was a bit like getting off the plane in a tropical locale.

For the roof of the greenhouse I simply have a double thickness of 3.5 mil plastic - though I dont have this inflated, there is still insulation value from the small air pockets between the two sheets. This is a time when "rumpled" helps.

Ive been wanting to install some method of measuring temperatures, but the Stout family has collectively decided to be fiscally responsible in 2012. So no impulse purchases of environmental monitoring equipment for Meg. Ive gotten a kickstarter project approved which would let me ask the collective crowd to contribute to the monitoring experiment (for prizes!). Ill see about going live on that project in the next week or so.

Anyway, heres video of the state of things on January 1st, starting with a snippet of video from September to explain how I get 10 foot wide sheeting to cover a greenhouse.

Read More..

10 Pumps Plumbing and Timers

How one pump can feed four growbeds

The only appliances you need in your aquaponics system are a water pump to circulate water and an air pump to keep up the levels of dissolved oxygen. I’ll discuss electrical pumps, since most folks have access to electricity, whether delivered by the power company or generated at home in some manner.

The water in your system should circulate completely once an hour. So if I have 200 gallons in my system, you might think a 200 gallon per hour (gph) pump is enough, right? Unfortunately, the flow rating on the box of a pump assumes there are no significant friction losses in the pipes and the water is only being pumped 1-2 feet up hill. Since I have 200+ gallons in this 365 Aquaponics system, I’d want at least a 500 gph pump. I’ve used 800 and 1000 gph pumps, which gives me plenty of power to overcome piping loss, intentional throttling, and bio-fouling (e.g., leaves and algae gumming up the works).

Most systems I’ve seen use plastic pipe or tubing to carry water from the pump to the grow beds and tanks. But these tend to be expensive and/or complicated. As someone trained in the physics of fluid flows, it hurts my soul to see right angles in water pipes. Right angles create friction losses and invite blockage.

Turns out there are all kinds of manifolds with valves designed for garden hose. You can buy them at your local hardware store. And they’re cheap, because tens of millions of people buy them. So far, so good. Regular garden hose, however, isn’t safe for drinking water due to the amount of lead it can leach into the water. Call me silly, but I don’t like leaching lead into the water my fish drink and breathe. So I use special ‘garden hose’ that is specifically designed for drinking water. If your local hardware store doesn’t have it in stock, you can special order it, or order it online. It’s not much more expensive than the stuff that leaches lead, and you can usually get it shipped for free if you shop around.

Draping the hose between the pump and grow bed is trivial for the growbeds on the same side as the sump. But it’s a bit more complex for the beds opposite the sump. Below is how I drape the hose, to ensure I don’t kink the hose, don’t block access to the garden, and put the hose opposite the end of the grow bed that drains into the sump or fish tank. Here is a video clip showing the water pump and hose installation.


Timers - If you have functioning bell siphons, you can leave the water pump running continuously. But there are reasons to have a simple timer to turn the water pump off and on:
  • Stopping water flow at night. You may do this because its cold weather, and you want to conserve thermal energy rather that spending energy to "cool" your water by circulating it during the dark nights. Or you might just want to keep it quiet for your neighbors. Since I turn my pumps off at night, I have drilled a small hole in the standpipe of my bell siphon so any excess water remaining in the grow beds can drain when power goes off for the night.
  • You dont want to deal with bell siphons. In this case, you can set the timer to turn on for 15 minutes every so often (say once an hour). As long as you have a standpipe with a small hole at the bottom, your beds will fill while the pump is on, then slowly drain when the pump is turned off.
  • Even with functioning bell siphons, you can throttle back on power requirements by turning the power off intermittently. This can be particularly important if you have an extended power outage, and are trying to maintain your system off a small solar array.
There are any number of timer systems out there, but I believe a simple timer like the one pictured above will take care of most needs for an aquaponics system.
Read More..

Automatic Fish Feeder

Time to add to my laziness and add some more automation.  I no longer have to feed the fish a few times a day...however I still like to just stand there an watch them.  What is it about them thats so mesmerizing???




This is a small automatic feeder that I made which holds about 4 tenths of a liter of fish food and has been running for a few years.  I built this larger one for the new greenhouse which holds 2.8 liters.

The feed is controlled by a regular 3/4 inch wood auger bit which fits nicely into a housing which is a piece of 3/4 inch black pipe.  This is driven by a 12 volt DC gear motor I got from a surplus store.  This is a great motor since it has a slot instead of a drive axle so it’s easy to make the auger bit fit into it.

First I cut down the auger bit to the right length and grind down the shaft so that it fits into the slot of the gear motor.  I then cut out the center of the black pipe.  This is where the feed hopper will connect to the auger housing.  A small piece of flat bar is used as a mounting bracket which will allow it to be mounted to the tank and attach the motor to the shaft.

After carefully setting up the pieces, I tack weld the auger housing to the mounting bracket, then remove the motor and finish welding the pieces together.

The feed hopper is made from an old computer cover.  I made up a cutting template for the various pieces and sprayed adhesive to the cover to hold the templates while cutting.

I built in some tabs to the hopper walls so I could weld the pieces together.  This is the point in time where I which I owned a metal break, but had to improvise with my vice and hammer.  Luckily, the bends were not too complex.

After all the pieces were bent into shape, I ground off the paint so the seams could be welded together.  I also drilled holes through the walls where the tabs would connect.  This is so I could weld a tack through the hole to connect the thin sheets together.  It’s similar to riveting the pieces together.  

When the hopper is welded together, I grind the welding tacks down so they are flush with the sheet metal.  The last bit of welding is to attach the auger assembly to the hopper.

I am fortunate to have access to a nice sand-blasting cabinet.  This quickly and easily removes any loose paint and rust and makes a really clean surface to paint.  After a couple of coats of paint, it looks almost as nice as work done by a pro ….almost.

I made up a level switch that turns on an LED to let me know when the feed is getting low in the hopper.  I took a bamboo skewer and hot-glued it to a micro switch.  The newly extended lever reaches into the hopper and has a float that hangs from it.  When the level goes to low, the float will pull down on the lever and light the LED.  I also added a momentary switch into the box which allows me to turn on the auger in case I feel like giving the fish a bonus snack.

I mounted the level switch box to the hopper and connected the motor wires through the box.  Then the new feeder was bolted to the side of the stock tank.  For now, I connected the feeder to one of our IX-180 index timers.  It is programmed to run the auger bit for 20 seconds, four times per day.  The extra input of the timer is used to monitor the water temperature in the tank.  Eventually, the feeder, vents and other controls will be connected to a master automation system.

Here’s the float that sits on top of the food, when it gets low enough, it just pulls down on the lever and turns on the LED and this is the feeder in operation.     Thanks for watching!  Make sure you subscribe to this channel for more great videos!


Read More..

The Better Bell Siphon

This is an explanation of how a traditional bell siphon operates. It goes into some of the physics of how the auto siphon gets started and stops. One of the biggest problems Ive run into is getting them to stop properly on large grow beds. Ive solved this problem with one simple little piece! Its so simple, Im kicking myself for not figuring it out years ago!

This grow bed is using 3/4" pipe for the drain and standpipe with a 2" bell. The fill rate is LESS than 1/2 liter per minute and the siphon still starts with no problem. Its been running for about a week without any problems.

Read More..

Videos of Rocket Mass Heater and Bell Siphon

Here are a couple of videos I finally got around to putting together this weekend. The first shows a small bell siphon system I put together for a science fair last February. I used a bin I got at Ikea a few years ago, that happened to fit perfectly on top of a 10 gallon fish tank.

Over time a glass bell will start to grow an algae film, which rather defeats the purpose of having a clear bell. But its fun for a science fair or classroom.


Small system I put together for a Feb 2012 science fair


That month I also put together my final rocket mass heater configuration, using cinder block and bricks with the 55-gallon steel drum.


My Rocket Mass Heater in Feb 2012


I like using the cinder blocks in the place of the insulated section of chimney because it is far less expensive. In addition, four stacked blocks are the perfect height inside a standard 55 gallon steel drum, leaving 1.5-2 inches of space for the gases to escape at the top.

Within minutes of me posting the cinder block rocket mass heater video, someone warned me that cinder blocks explode in fire. I have had no problem with this in the fires Ive burnt in this system over the past six months. But I checked it out.

Allegedly moist cinder blocks can be a problem in fires - the water rapidly evaporates and the expanding gas can cause the blocks to shatter. My blocks arent getting wet since they are covered by the steel drum. If they were to shatter, the flying bits would be contained inside the steel drum.

While Ive read too many accounts to completely discount the danger of exploding cinder blocks, a search for exploding cinder blocks only yields videos of young men blowing up gunpowder inside a pile of cinderblocks (a really, really bad idea, by the way).

This fall Im planning to reconfigure my greenhouse so the rocket mass heater is inside the enclosure itself. That way Ill capture the radiant heat off the heater itself, not just the heat traveling through the exhaust ducting running under my grow bed. Ill also be playing with solar heating. Fun times!
Read More..

6 The Bell Siphon

My original prototype bell siphon

There are two types of aquaponic growbeds:
  • floating raft (plants floating with their roots in a constant stream of water)
  • media-based growbeds (plants growing in some sort of rock/sand/gravel/beads)
Media-based systems are recommended for home hydroponicists because they are simpler and more reliable. Media-based systems are also referred to as flood and drain. The idea is you flood the growbed with the fish water (delivering nutrients and, um, water), then let it drain out (bathing the roots in air/oxygen).

Of the various ways to flood/drain a media-based growbed, the one that is easiest on the checkbook is a bell siphon. All a bell siphon needs are simple plumbing bits available at any hardware store. Oh, and a small pump. I loved the way the folks at EcoFilms explain it in their post about How an Aquaponics System Works:
"If the pump is the heart of an aquaponics system, then the auto-siphon are it’s lungs. A vital part of kit. Remember when you were a little kid and the teacher told you about the regular flooding of the Nile river and how fertile the Nile delta was to early farmers. Well think of the auto siphon as a kind of similar concept. It’s main purpose is to flood the grow bed drawing rich oxygen into the depths of the trough, oxygenating the plant roots and turbo charging the bacteria to do their thing."
Below is EcoFilms animation of how a bell siphon works.
[The red button toggles the animation on and off.]


A real-life system takes many times longer to fill than the time to drain (my initial prototype system with a single growbed took 10 minutes to fill and 1 minute to drain, ignoring the dribbly parts at the beginning and end of the siphon). I found the growbed in my system only needs 10 gallons to fill the spaces between the rocks, so the change in the level of the water in the fish tank is only 2-3 inches, about 10%.

Basically, when water reaches the top of the siphon, water quickly drains out of the grow bed, sucking air down around the roots and oxygenating everything. You can have a small pump running continuously, rather than a big pump turning on for only a few minutes once an hour or so. Since the pump is on continuously, the water in the total system is also cycling continuously, which my fish and plants love.

I didn’t invent the bell siphon, but I have developed a design that doesn’t require solvents, a design that can be manufactured with just plumbing bits and a mitre saw.

Ill show the bell siphon working in tomorrows post about the coanda discharge - for today the video just covers the parts and assembly of the bell siphon.

Read More..

If I Were Starting from Scratch

Southern States 250 Gallon Poly Stock Tank

Southern States has apparently created their own line of stock tanks, and it almost makes me wish I could start over from scratch. These bright blue tanks are UV protected and less expensive than Rubbermaid tanks of the same volume. Plus, there are a few unique sizes and shapes, like this 250 gallon tank that could be positioned in a corner.

Now that Ive lived the life of trying to observe my relatively dark fish in a black, covered stock tank, I also like the bright blue color. It wouldnt be everyones preference, but Im always thrilled to see a new, commercially available tank option!

In other news, I found out I have a supplier for expanded shale within a pleasant drive from DC. Matthew Ferrell has started a company called HydroShale, and is selling expanded shale that is the right size for aquaponics (3/4 inch). Its a bit pricey if you need to have it shipped, but if I can pick it up, I can get it in bulk for less than even the expanded clay beads Home Depot sells online (ViaStone from ViaGrow). Nothing will ever be as inexpensive as gravel, but I do like working with these lighter materials.

In the mean time, Im just glad I finally put up my greenhouse this past weekend. The garden and fish have done amazingly well without cover for the first portion of winter, but the temperatures will remain well below freezing for most of this week. But with the protection from the wind and solar heating during the day, I expect my garden and fish will weather this bitter week adequately well. Hooray for bluegill and goldfish!
Read More..